Total runout controls the complete surface as a part rotates about a datum axis. For a cylindrical surface, the zone is the space between two coaxial cylinders centred on that axis. It is the full-surface, 3D counterpart of circular runout: variation around the circumference and along the length is assessed together.
Datum required
Yes — a datum axis
MMC / LMC applicable
No — surface variation control
Control type
Runout
What it controls
The full swept surface remains within the stated total runout limit relative to A.
Typical features
High-speed shafts, pump and transmission shafts, gears, rotating assemblies and bearing or seal surfaces with significant contact.
INTERACTIVE APPLICATION
GD&T total runout example: full bearing journal
WITHOUT TOTAL RUNOUT
Full surface assessed together
Size checks alone do not limit rotational surface variation about datum A.
Limitations
Wobble or uneven contact may remain even when the diameter meets its size tolerance.
WITH TOTAL RUNOUT
Full surface assessed together
The 0.05 frame limits rotational variation relative to datum A.
Advantages
The zone covers the whole cylindrical surface, including lengthwise form variation.
INTERPRETATION
Full surface assessed together
Two coaxial cylinders define a 0.05 radial zone about datum axis A.
Interpretation
The zone covers the whole cylindrical surface, including lengthwise form variation.
01 / PURPOSE
Why is Total runout used?
Use total runout when contact and alignment matter across the full shaft length. It limits combined circularity, straightness, taper and cylindricity-like form effects, plus orientation and coaxial location relative to the datum axis. Size still needs its own tolerance.
02 / APPLICATION
Where is Total runout used?
High-speed shafts, pump and transmission shafts, gears, rotating assemblies and bearing or seal surfaces with significant contact.
03 / DRAWING
How is Total runout used?
Identify a cylindrical datum feature A to establish the rotation axis. Attach the runout frame to the surface being controlled, and keep the diameter size tolerance separate.
Total runout drawing examplefull bearing journal
Datum A is attached to the size-dimension line for the cylindrical reference feature. The frame leader identifies the controlled surface.
How to read the frame
The double-arrow total runout symbol identifies the control. 0.05 is the maximum permitted indicator variation in drawing units. A identifies the datum axis.
04 / VALUES
Commonly defined variable values
The illustrated value limits indicator variation during rotation about the datum axis; it is not a universal process grade.
Scroll the table sideways to see every column.
Illustrative total runout tolerances for early design discussion
Application
Illustrative starting value
Example feature
Notes / caution
Full Bearing Journal
0.05 mm (example only)
full bearing journal
Illustrative only; confirm full-surface coverage.
These are planning examples, not universal rules or guaranteed process capabilities. Set the actual tolerance from function, size, length, process capability, inspection method and the standard specified on the drawing.
CHOOSING A CONTROL
Runout vs total runout: which one to use?
Use circular runout for individual circular cross-sections: each has a 2D tolerance zone checked separately. Use total runout when the full surface matters: its 3D zone covers the whole cylindrical surface.
Total runout is generally more restrictive because it also limits taper and form variation along the surface. Both reference a datum axis; neither replaces the size tolerance.
Rotate the part about the datum axis and translate the dial indicator along the full controlled surface. The highest minus lowest reading across the complete scan must not exceed the total runout tolerance.
Locate the datum feature in a suitable chuck, collet or other datum simulator.
Use a suitable contact direction and check the coverage required by the drawing.
Simplified setup for the full bearing journal; use the drawing's specified inspection method.
ASME Y14.5-2018 (R2024)
ASME Y14.5 total runout relates the full surface to the datum axis, unlike independent circular sections.